Modular Overhead Fall Safety

Yes, all structural components are hot-dip galvanized for weather resistance and the enclosed track design prevents snow and ice buildup.

 Rigid Rail can be curved to a radius as small as 24 inches for custom facility layouts.

 With splicing, rails can be engineered to any required length. Typical maximum length for transportation is approximately 40 feet.

Yes, provided the new location can sustain the required loads and sufficient clearance exists. Formal inspection and certification are required to verify the condition of components before relocation occurs.

A self-retracting lifeline is a type of lanyard that allows a user to move around freely without requiring them to manually retract the cable. The lanyard extends and retracts based on the user’s movement and locks automatically during a fall.

Standard systems usually support up to four users, depending on the building structure and purlin spacing.

The minimum ground clearance is typically 6 feet, though this varies based on the specific engineering of the span.

 The tolerance is +/- 3 degrees to allow for installation variance, but the system is generally intended to be horizontal.

The frequency will depend upon the environment, location, and usage, but inspections should occur at least every 12 months. 

 Yes, though it is important to note that powder coating may result in a tighter fitting clamshell and splice.

Installation must be performed by certified installers who are also Competent Persons and under the direct supervision of a Qualified Person. Additional trainings and certifications in areas such as lift operation, rigging, and steel erection are often required to ensure the system is mounted according to engineering specifications.

Rigid rails are designed for high durability and low maintenance. The sealed bearing trolleys feature teflon wheels that move without damaging the protective galvanized coating. At a minimum, OSHA and ANSI require a formal inspection by a Competent Person every 12 months to verify component integrity. 

 While many SRLs are compatible, it is critical to use equipment that matches the specific deceleration and force requirements of your engineered system. You should always consult the Operations and Maintenance manual or an FLS expert to ensure your personal protective equipment is rated for use with rigid tracks.

For high-productivity environments, we offer Twin Rail or parallel track configurations. These “bypass” systems allow multiple users to pass one another without disconnecting from the system, eliminating the risk of accidental unhooking and increasing efficiency in busy work zones. 

Unlike cable systems that deflect or stretch during a fall, rigid rails do not sag. This lack of deflection significantly reduces the total fall distance, making it the safest choice for environments like aircraft hangars or manufacturing lines where workers are only a few feet above the ground or sensitive machinery.