Does outdoor Rigid Rail exist?
Yes, all structural components are hot-dip galvanized for weather resistance and the enclosed track design prevents snow and ice buildup.
What is the working radius of Rigid Rail?
Rigid Rail can be curved to a radius as small as 24 inches for custom facility layouts.
What rail lengths are available?
With splicing, rails can be engineered to any required length. Typical maximum length for transportation is approximately 40 feet.
Can Rigid Rail be relocated after it has been installed?
Yes, provided the new location can sustain the required loads and sufficient clearance exists. Formal inspection and certification are required to verify the condition of components before relocation occurs.
What is a self-retracting lifeline?
A self-retracting lifeline is a type of lanyard that allows a user to move around freely without requiring them to manually retract the cable. The lanyard extends and retracts based on the user’s movement and locks automatically during a fall.
What is the maximum number of users?
Standard systems usually support up to four users, depending on the building structure and purlin spacing.
What is the minimum ground clearance?
The minimum ground clearance is typically 6 feet, though this varies based on the specific engineering of the span.
What is the level tolerance of the system?
The tolerance is +/- 3 degrees to allow for installation variance, but the system is generally intended to be horizontal.
What are the annual inspection requirements?
The frequency will depend upon the environment, location, and usage, but inspections should occur at least every 12 months.
Can the system be powder coated?
Yes, though it is important to note that powder coating may result in a tighter fitting clamshell and splice.
Who can install rigid rail systems?
Installation must be performed by certified installers who are also Competent Persons and under the direct supervision of a Qualified Person. Additional trainings and certifications in areas such as lift operation, rigging, and steel erection are often required to ensure the system is mounted according to engineering specifications.
How much maintenance does a rigid rail system require?
Rigid rails are designed for high durability and low maintenance. The sealed bearing trolleys feature teflon wheels that move without damaging the protective galvanized coating. At a minimum, OSHA and ANSI require a formal inspection by a Competent Person every 12 months to verify component integrity.
Can I use any self-retracting lifeline (SRL) with a rigid rail?
While many SRLs are compatible, it is critical to use equipment that matches the specific deceleration and force requirements of your engineered system. You should always consult the Operations and Maintenance manual or an FLS expert to ensure your personal protective equipment is rated for use with rigid tracks.
Is it possible to bypass other workers on a single rail?
For high-productivity environments, we offer Twin Rail or parallel track configurations. These “bypass” systems allow multiple users to pass one another without disconnecting from the system, eliminating the risk of accidental unhooking and increasing efficiency in busy work zones.
Why is a rigid rail system preferred over a cable lifeline for low-clearance areas?
Unlike cable systems that deflect or stretch during a fall, rigid rails do not sag. This lack of deflection significantly reduces the total fall distance, making it the safest choice for environments like aircraft hangars or manufacturing lines where workers are only a few feet above the ground or sensitive machinery.