Custom Fall Protection Solutions

Custom Systems To Address The Most Challenging & Unique Fall Hazards

Not every problem can be solved with parts from a catalog. Developing custom fall protection solutions involves a high level of ingenuity supported by talented engineers, designers, fabricators, and installation technicians. The Flexible Lifeline Systems team has over 20 years of experience providing site-specific solutions to address the most challenging fall protection needs.

If you have a unique or challenging fall protection need, contact the systems specialist in your territory. Our turnkey capabilities and willingness to innovate is what sets us apart.

Speak With a Fall Protection Specialist

Billboards

A small sample of the more unique active and passive custom fall protection solutions we’ve developed includes horizontal and vertical lifeline systems for billboard structures.

Overhead Cranes

FLS has extensive experience integrating rigid rail trolley fall protection systems with existing overhead crane systems, providing seamless operation of the crane while protecting workers from falls.

Custom tank anchors

Flexible Lifeline Systems has installed custom tank anchors throughout North America providing workers safe access while performing tasks on storage tanks.

Overhead Systems for Industry

Engineering and installation of custom fall protection systems in factories requires expertise in fall protection systems, structural integrity, other safe work considerations and more. Frequently retrofitting the system to the existing structure is needed, and it needs to happen in an active work environment. No one has more experience in these conditions than FLS.

Cruise Ships

Fall hazards in the hospitality and recreation industry are unique in their nature and not common across most industries. Flexible Lifeline Systems (FLS) has years of experience developing the custom solutions needed in this market segment.

Aircraft Hangers

Custom fall protection solutions for aircraft hangers has been a staple of FLS’s expertise since the beginning. We’ve developed enclosed overhead track rigid rail in angled bridge formats, mechanical turntable intersections for tracks, and whatever else is required to create the safest possible work environment for aircraft maintenance.

Access Platforms

Providing safe access to work areas is usually the first step in protecting employees. FLS has developed custom hinged platforms in a robotic distribution center, retractable ladders and rotating anchor points for injection molding machines, and more to insure safe access to workers where needed.

Additional Custom Work

Our experts have developed and implemented fall protection anchors for pallet racks, overhead fall protection mounted inside of caves for servicing transformers in a hydroelectric dam, track mounted carts with fall arrest davits for working on dams, small foot print portable fall protection for manufacturing facilities, and more! If you think you require a custom fall protection solution, contact us. We’re ready to help.

Custom Fall Protection Solution Services

Site survey and consultation

Flexible Lifeline Systems fall protection solutions start with evaluating the specific maintenance operations performed. Evaluation of the supporting building structures and an understanding of the operation involved is often required.

Design and engineering

Our design team of civil and structural engineers, AutoCAD designers and field engineers produce comprehensive design packages that include detail foundation drawings, structural steel design and a compliant fall protection solution in accordance with ANSI and OSHA requirements.

Certified ISO 9001:2015 fall protection fabrication

To maintain the highest level of quality, every system part and manufactured component is thoroughly inspected, processed and supplied in accordance with our ISO 9001:2015 program.

CONSTRUCTION & INSTALLATION

Our crews arrive onsite with all tools, safety and installation equipment. Each installation technician has extensive training and refresher training in safety, equipment usage and construction techniques. Using our proprietary safety hazard assessment app, our crews perform a thorough pre-installation safety evaluation each day to ensure all work is done safely. Our lead technicians have an average tenure with FLS of over 10 years. This experience is invaluable in the field when having competent, qualified and capable technicians working in an active work environment.

USER TRAINING & CERTIFICATION

Flexible Lifeline Systems coordinators, trainers, technicians, and engineers proactively ensure solutions are properly used, serviced, inspected and remain compliant with latest standards and regulations.