"Clamp On" Storage Tank Fall Protection Systems

Above ground storage tanks require construction, inspection, operations, maintenance, and testing work at height. Providing effective fall protection to workers anytime they access the working / walking surface at height is required. Currently installed on thousands of above-ground storage tanks and providing a protective workplace for tank workers throughout North America. Tank Anchors℠ from Flexible Lifeline Systems provide a level of quality and assurance unlike anything else found on the market. Designed to provide either active fall restraint or fall arrest protection, these systems include tank anchor and user equipment.

TANK ANCHOR FEATURES / BENEFITS / OPTIONS:

  • Simple and Economical Installation with No Drilling or Hot Work
  • Designed and Fabricated to Stringent Engineering Standards
  • Reliable, Cost-effective, and Meets OSHA/ANSI Standards
  • Provides Continuous 360° Protection for Multiple Users in Restraint or Arrest
  • Suitable for All Weather and Chemical Environments
  • Offered in Construction-grade or Corrosion-resistant Steel
  • Neoprene Gasket Properly Seats Anchor Protects the Attaching Structure from Damage
  • Enables Workers to Focus on the Job-at-hand Rather than Obstacles and Hazards
  • Size and Configuration of Tank Anchors are Application/Customer-specific
  • Supplied With or Without User Equipment, Positioning Rope, Lanyard and Lifelines

Designed for Travel Restraint or Fall Arrest

When designed and properly used to provide travel restraint fall protection for tank workers, tank anchors prevent workers from reaching the edge of the tank. These systems are ideal and require limited user trainer. Tank Anchors that are designed for restraint include a Tank Anchor, leading-edge energy absorbing lanyard and cable extender or self-retracting lifeline, and a compliant harness.

When designed and properly used to provide fall arrest fall protection for tank workers, tank anchors allow workers to be less restricted but require more complex training, design, usage, and maintenance than restraint systems. Depending on the risks and hazards, these systems are ideal for certain types of work. Tank Anchors for arrest include a Tank Znchor, a leading-edge energy absorbing lanyard and cable extender or self-retracting lifeline, and a compliant harness.

customer testimonial Flexible Lifeline Systems developed good, cost-effective solutions for our fuel tanks and fixed ladders.

~ Lee Anderson – Lockheed Martin

Trolley Tank Anchor

Trolley Tank Anchor

This “Rail and Trolley” system provides 360° uninterrupted fall restraint for multiple users and fall arrest for one (1) user. This design features a trolley that follows the rail around the flange ensuring users maintain continuous fall restraint. Engineered specifically for large diameter tank flanges and vent pipes from 12” to 48” in diameter. Custom Sizes Available.

Loop Tank Anchor

Loop Tank Anchor

This 2-part “Loop” system uses carabiners and cable lanyards to provide 360° radius fall restraint protection on two hoops (in 180° uninterrupted increments). Most applications will support up to two (2) users and will provide fall arrest in the event of misuse. Engineered to fit pipes from 3” to 12” in diameter (1” increments). Custom Sizes Available.

Why Turn to FLS for Tank Fall Protection

HAZARD ASSESSMENT & STRUCTURAL ANALYSIS

HAZARD ASSESSMENT & STRUCTURAL ANALYSIS

Flexible Lifeline Systems provides assessment and turnkey services to verify the capacity of the anchorage point, design, fabricate, install, and provides all required certifications.

FABRICATION & PRODUCTION

FABRICATION & PRODUCTION

To maintain the highest level of quality, every system part and manufactured component is thoroughly inspected, processed and supplied in accordance with our ISO 9001:2015 program.

CONSTRUCTION & INSTALLATION

CONSTRUCTION & INSTALLATION

Our construction and field technicians have decades of experience working with tanks used in every industry from oil & gas refineries to city utilities enabling us to perform safely and efficiently and complete even the most complicated process in days versus weeks.

USER TRAINING & CERTIFICATION

USER TRAINING & CERTIFICATION

Flexible Lifeline Systems coordinators, trainers, technicians, and engineers proactively ensure solutions are properly used, serviced, inspected and remain compliant with latest standards and regulations through annual recertification.

OSHA FALL SAFETY REGULATIONS FOR STORAGE TANKS

OSHA Logo

Construction Standards vs General Industry Standards

When the tops of an above ground storage are elevated above the surrounding area and are used as a walking-working surface to enable employees to walk, work, or gain access to a work area or workplace location OSHA’s construction and general industry standards apply.

For purposes of OSHA’s construction standards (29 CFR Part 1926), the top of a storage tank is considered a “walking/working surface.” The top of a storage tank would be also be considered a “platform” for purposes of Subpart D of the General Industry standards (29 CFR Part 1910) depending on the frequency of employee use. OSHA has issued guidance on when an elevated working surface will be treated as a platform covered by the standard.

Final Rule to Update General Industry Walking-Working Surfaces and Fall Protection Standards

Falls from heights and on the same level (a working surface) are among the leading causes of serious work-related injuries and deaths. OSHA issued a final rule on Walking-Working Surfaces and Personal Fall Protection Systems January 17, 2017 to better protect workers in general industry from these hazards by updating and clarifying standards and adding training and inspection requirements.

The top of a tank where employees sometimes perform inspection or maintenance duties would fall within the definition of a “walking and working surface”. The rule requires employers to protect workers from fall hazards along unprotected sides or edges that are at least 4 feet above a lower level. It also establishes requirements for the performance, inspection, use, and maintenance of personal fall protection systems.

Fall protection systems are defined as a system that arrests/stops a fall before the worker contacts a lower level. Consists of a body harness, anchorage, and connector, and may include a lanyard, deceleration device, lifeline, or a suitable combination. Like OSHA’s construction standards, the final rule prohibits the use of body belts as part of a personal fall arrest system.

The rule adds a requirement that employers ensure workers who use personal fall protection and work in other specified high hazard situations are trained, and retrained as necessary, about fall and equipment hazards, including fall protection systems. A qualified person must train these workers to correctly: identify and minimize fall hazards; use personal fall protection systems and rope descent systems; and maintain, inspect, and store equipment or systems used for fall protection.

Additional information on OSHA’s rule on walking-working surfaces and personal fall protection systems can be found at www.osha.gov/walking-working-surfaces.

Regulations Related to Open Sides

Pursuant to §1910.23(c)(1), the open sides of platforms more than four feet above an adjacent floor or ground level must be guarded by a standard railing or the equivalent. If the top of a tank is not a “platform” under the analysis called for in OSHA’s guidance document, the guardrail requirements of that standard would not apply. However, if perimeter guarding is not provided, fall protection in the form of personal protective equipment would likely be required by §1910.132(a).

When Fall Restraint isn’t Enough

A fall restraint system prevents a worker from reaching a fall hazard. However, in certain circumstances the worker must access an area that in and of itself is a fall hazard. Fall Restraint systems are acceptable for flat roofs or walking/working surface with no greater than 18.4 degrees of slope (4/12 pitch, 33% grade). However, a steeply sloped roof or walking/working surface, greater than 18.4 degrees, requires a fall arrest system due to the increased the risk that an employee will slip and fall. An arrest system provides deceleration to a safe stop, preventing serious injury when a person free-falls through space. Even when the edge is protected with guardrail, injury could also result if the employee slides into any perimeter guardrails or protrusions in the surface making arrest systems the best solution.

Gaining Access through a Vertical Solution

OSHA standard at 1910.23(a)(2) requires that “Every ladderway floor opening or platform shall be guarded by a standard-railing with standard toeboard on all exposed sides (except at entrance to opening), with the passage through the railing either provided with a swinging gate or so offset that a person cannot directly walk into the opening.” However, 1910.28(b)(6) permits the use of movable guardrail sections such as gates, chains, and other means, which, when open, provide a means of access and, when closed, provide the guardrail protection that meets the proposed paragraphs 1910.28(b)(1) through (b)(5).

Falls from ladders account for 20 percent of all fatal and lost work-day injuries in general industry. The new rule includes requirements to protect workers from falling off fixed and portable ladders as well as mobile ladder stands and platforms.

Source: OSHA

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