800-353-9425

Mobile Warning Line System

This sturdy, freestanding, and portable safety system complies with OSHA regulations and is suitable for both indoor and outdoor use.

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Elevated Work Surface Warning Line System

The FlexLine System is a sturdy, freestanding, and portable OSHA compliant solution that works effectively both indoors and outside. On elevated work surfaces, our system provides a reliable method to mark off a safe work area, offering clear visual boundaries for rooftop personnel. However, it is important to note that the system does not serve as a physical barrier to falls, but rather provides a visual indication of fall hazards. When considering the implementation of this system, ensure your work areas comply with specific OSHA regulations regarding distances from the leading edge. For expert advice on whether the FlexLine system offers adequate safety for your specific fall hazard, or if a FlexGuard railing system would be more appropriate for physical arrest, consult with a Flexible Lifeline Systems fall safety specialist. Every solution we provide is designed to ensure your team returns home safely, every shift, every day. 

Guardrail Fall Safety Solutions

Warning Line / FlexLine Animation

How long does it take to install the FlexLine system? 

The simple modular design allows for rapid deployment. Durable galvanized components stay in place with a hidden set screw, making it possible to secure a large perimeter in a fraction of the time required for permanent railing. 

Can this system be used in high-wind environments?

 While the rubber bases provide significant stability, warning lines are lightweight by design. In extreme wind conditions, stanchions should be monitored. Because the flags are mesh, they allow some wind to pass through, reducing the “sail effect” and helping the system stay in place.

How easy is it to adjust the length of the FlexLine system?

The modular design includes stainless steel shackles and vinyl-coated cable, allowing for quick adjustments on-site. Systems are available in 10, 15, and 20-foot cable lengths, and multiple stanchions can be aligned to create a continuous boundary for any roof size. 

Is the FlexLine system non-penetrating?

 Yes, the FlexLine system is completely freestanding and utilizes bases made from recycled rubber. This design allows for a secure setup that does not require drilling into the roof membrane, which protects the structural integrity and warranty of the roof.

What happens if the warning line is placed too close to the roof edge?

 If a warning line is placed less than 6 feet from the edge, it no longer meets OSHA compliance for roofing work. For non-roofing trades, such as HVAC or general maintenance, a warning line is often not considered sufficient protection at 6 feet, and a physical barrier like FlexGuard railing is usually required.

Does a warning line satisfy the requirement for a physical fall arrest system?

 No, a warning line is strictly a visual warning system. It does not provide the physical strength required to stop a falling worker. If work must be performed outside the warning line (between the line and the edge), workers must be protected by a guardrail system, safety net, or personal fall arrest system.

When is a warning line permitted by OSHA as a form of fall protection?

 Under OSHA 1926.501, warning lines are typically used during roofing work on low-slope roofs. They must be erected at least 6 feet from the leading edge. If mechanical equipment is being used, the line must be at least 10 feet from the edge that is perpendicular to the equipment’s direction of travel.

Compliance

  • Federal Standards: System is designed to meet the requirements of OSHA 29 CFR 1926.502(f), Warning Line Systems. 
  • Tensile Strength: The warning line utilizes 1/8 inch stainless steel cable capable of supporting a minimum of 16 lbs of tensile force, as required by safety mandates. 
  • Flag Visibility: Features high-visibility, heavy-duty nylon mesh flags spaced at intervals of no more than 6 feet to ensure constant visual awareness. 
  • Stanchion Requirements: Stanchions are engineered to resist a tipping force of at least 16 lbs without failing, maintaining the boundary during wind or minor contact. 
  • Height Specifications: The warning line is maintained at a height between 34 and 39 inches above the walking-working surface to ensure maximum visibility and effectiveness. 

Easy Installation

The system’s simple modular design uses durable galvanized components that stay in place with a hidden set screw. The 1/8″ stainless steel cable includes 2 Stainless Steel Shackles for easy adjustment.

Non-penetrating

Flexline is a free-standing system that does not require drilling, special anchoring or penetration of the roof membrane. Instead, the portable system base weights hold railing in place without the need to penetrate the roof.

Durable

System components include durable bases made from recycled rubber, galvanized uprights, stainless steel vinyl coated safety yellow cable, and large, heavy-duty nylon mesh flags in safety orange.

Modular

FlexLine Systems are available in 10, 15, and 20 foot cable lengths. Multiple systems can be aligned for a longer system.

OSHA Compliant

When used properly, our system meets OSHA regulations for fall safety with a temporary, mobile system.

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