Industrial Fall Protection

Industrial Fall Protection

Innovative Active & Passive Fall Safety Solutions For General Industry

Every fall arrest system application is unique. Our comprehensive range of products stand up to the most challenging environments. FLS offers custom design service, ensuring that worker safety at height can be protected in any situation. Our awareness of fabrication and construction techniques – in concert with our specialized knowledge of fall arrest systems – ideally positions us to develop ideas from the earliest design and planning stages through long-term operation and maintenance. FLS is the total turnkey provider of innovative industrial fall protection solutions.

What FLS means for your business is access to the best products and the leading experts when it comes to the specific fall risks faced by industrial workers. For applications from shopping centers and billboards to bridges and dams, FLS delivers worry-free systems with turnkey service.

customer testimonial

Your team was excellent, knowledgeable and very professional. The work schedule was planned for 4 plus weeks and your team completed the work in just over 2 weeks. Their workmanship is excellent; the communication was very good; their services were well provided; we were very satisfied. We will recommend FLS to others and will use FLS in the future.

Mechanicsburg, PA

Fall Safety for Aluminum Recycling

Fall Safety for Aluminum Recycling

We understand the various hazards faced by the recycling processes of the aluminum industry. From at-height environments in the facility and on the rooftop, to fall safety and administrative measures for packaging and distributing, our systems are designed with your specific workflow in mind.

Safety Solutions for Lumber Processing

Safety Solutions for Lumber Processing

Sawmills are hot, loud, and hazardous environments where fast-paced and dangerous work is conducted. Intake & sorting, debarking, sawing, sorting, drying, wrapping, and loading all present potential hazards that our Fall Protection Specialists address with a combination solutions including: overhead cables, rigid rail systems, single point anchorage, and more.

Heavy Vehicle Repair Fall Safety

Heavy Vehicle Repair Fall Safety

FLS has vast experience providing solutions in the tight and confined spaces of automotive shops. With several powerful pieces of machinery and equipment, staff safety is a paramount priority that our specialists address on a case-by-case basis to provide a customized solution for your particular needs.

Why General Industry Clients turn to FLS for their Solutions


Flexible Lifeline Systems fall protection solutions start with evaluating the specific maintenance operations performed. In the case of Industrial Fall Protection Systems, evaluation of the supporting building structures is often required.


We design without bias and take into account the unique requirements of our customers. Our design team of civil and structural engineers, AutoCAD designers and field engineers produce comprehensive design packages that include detail foundation drawings, structural steel design and a compliant fall protection solution in accordance with ANSI and OSHA requirements. Additionally, our engineers factor other elements such as local seismic and weather conditions into each design.


To maintain the highest level of quality, every system part and manufactured component is thoroughly inspected, processed and supplied in accordance with our ISO 9001:2015 program.


Our construction and field technicians have decades of experience working in industrial environments enabling us to perform safely and efficiently and complete even the most complicated process in days versus weeks.


Flexible Lifeline Systems coordinators, trainers, technicians, and engineers proactively ensure solutions are properly used, serviced, inspected and remain compliant with latest standards and regulations through annual recertification.

Industrial Projects

Greif-Delta Case Study

FLS designed and installed three FlexRail Fall Protection Systems, one approximately 350 feet in total length over the rail line and two FlexRail approximately 292 feet in total length over the loading area and rail line.

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Latham Pools Case Study

Due to new operational needs, the client needed to extend the existing systems in one bay to offer further fall protection coverage for their workers. The total addition was of 250ft of Twin FlexRail.

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Merfish Pipe And Supply Case Study

Merfish came as a new customer for Flexible Lifeline Systems, seeking out a fall protection solution for its employees climbing stacks of pipe in order to attach rigging hardware for lifting with overhead cranes.

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Naval Facility Implements Mobile Quad Rail

The Flexible Lifeline Systems (FLS) Mobile Fall Arrest System was quick to install, can be reconfigured as needed, and very reasonable when compared to installing a permanent fall arrest system that could only be used in one location.

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Osha Regulations for General Industry Fall Protection

Horizontal Lifeline Fall Protection:

1926.502(d): Personal fall arrest systems.’ Personal fall arrest systems and their use shall comply with the provisions set forth below. Effective January 1, 1998, body belts are not acceptable as part of a personal fall arrest system. Note: The use of a body belt in a positioning device system is acceptable and is regulated under paragraph (e) of this section.

1926.502(d)(8): Horizontal lifelines shall be designed, installed, and used, under the supervision of a qualified person, as part of a complete personal fall arrest system, which maintains a safety factor of at least two.

1926.502(d)(9): Lanyards and vertical lifelines shall have a minimum breaking strength of 5,000 pounds (22.2 kN).

Regular Inspections:

In the absence of a specific requirement for Inspection, OSHA Sec 5.a.1 becomes default: OSHA Sec 5.a.1 (a) Each employer – (1) shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; 29 USC 654 (2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations, and orders issued pursuant to this Act which are applicable to his own actions and conduct.

Following manufacturer’s requirements is considered a reasonable effort to satisfy this general rule and employee responsibility. Flexible Lifeline Systems follows the requirements set by the manufacturer of the components that are used to build your system. Additionally, ANSI Standards ANSI/ASSE Z359.2 Z.359.6-2016 9.2, while not codified as law, are considered to be “best practices” and often required by many companies – insurance, banking, etc., to provide coverage such as worker compensation or professional insurance, or to assess capital asset values. These standards speak directly to importance of regular inspection of fall protection systems.

Tell Us About Your Fall Hazard